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Fire-Resistant Bag Filter Dust Collector for Coking Plant Operations

This innovative industrial dust collector is tailored for coking plant environments, featuring advanced pulse jet cleaning and fire-resistant design. It effectively handles high-temperature, flammable dust while delivering exceptional air purification. The system is energy-efficient, highly automated, and ensures long-lasting performance in demanding industrial conditions.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Working Principle


The system's operation revolves around three core processes, combining efficiency with safety:

  1.  
  2. 1. Efficient Filtration:
​Dust-laden air flows through the system's inlet and is filtered as dust particles accumulate on the exterior of filter bags. Clean air is released via the outlet, ensuring effective air purification.
  1.  
  2. 2. Automated Cleaning Cycle:
​Equipped with a PLC-based control system, the collector activates a cleaning process once resistance reaches a specified threshold. High-pressure compressed air rapidly expands the filter bags, dislodging dust, which is then collected in the hopper for easy disposal.
  1.  
  2. 3. Safety-Focused Engineering:
Designed for high-temperature and flammable dust, the system includes fire-resistant ducts and explosion-proof components, addressing the specific challenges of coke oven dust removal.

 

Performance Highlights


  1. 1. Superior Dust Removal Efficiency:
Enhanced filtration capabilities ensure a 20% improvement in dust capture, even for fine particles.
  1. 2. Automated Operation:
Features an intelligent control system that reduces air consumption and ensures consistent performance without manual intervention.
  1. 3. Robust and Safe Design:
Engineered with durable, fire-resistant materials to handle extreme conditions and ensure long-term reliability.
  1. 4. Energy-Efficient Performance:
Optimized system resistance minimizes energy usage, cutting operational costs significantly.
  1. 5. Space-Saving Integration:
Designed for easy installation within existing coking plant processes without requiring additional land.
  1. 6. Continuous and Reliable Functioning:
The system prevents condensation in the bag chamber, enabling steady operation under negative pressure conditions.


This Customizable Dust Collector combines high-efficiency filtration with safety-focused design, making it a perfect choice for demanding coking plant applications.

Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Dust Collector Production Process Dust Collector Advantages Dust Collector Delivery
Dust Collector Project Site Asphalt Mixing Plant Project Site Customer Visit
Flat Bag Dust Collector Advantages Flat Bag Dust Collector Workshop  

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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