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XMC High-Efficiency Pulse Dust Collector for Industrial Applications

The XMC pulse dust collector is a state-of-the-art industrial dust extraction system, designed for superior performance and versatility. This advanced unit, based on the internationally recognized MO-11 and Japanese FBF models, overcomes common issues in traditional dust collectors, such as uneven airflow and ineffective chamber cleaning. It excels in a variety of industries, including asphalt plants, crushers, and mills. Featuring a Baghouse Dust Collector design and polyester needle felt filter bags, it provides reliable operation at temperatures up to 120°C. This robust dust collection system is ideal for industries needing a reliable and efficient dust removal solution.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Overview


The XMC pulse dust collector is an advanced industrial dust collection equipment engineered to offer exceptional efficiency in removing dust and particulate matter from industrial environments. Based on the MO-11 and FBF models, this dust collector integrates pulse jet cleaning and chamber back-blowing technology to ensure optimal dust removal and airflow management. The design eliminates the problems of uneven air distribution and insufficient chamber cleaning, resulting in a more effective filtration process.

This dust extraction system is ideal for use in various heavy-duty industries, such as asphalt mixing plants, crushers, mills, and dryers. The filter bags, made of high-quality polyester needle felt, provide exceptional durability and filtration performance at temperatures up to 120°C. For higher temperature applications, Metas filter bags can be utilized, with necessary cooling measures to maintain system efficiency. In colder climates or when the flue gas temperature falls below freezing, it is recommended to add insulation and heating devices to the system to ensure continuous operation.

The XMC pulse dust collector boasts an impressive dust removal efficiency of over 99.8%, making it one of the most efficient baghouse dust collectors available. It is capable of operating under both negative pressure and positive pressure without any structural modifications. The purified gas released from the system has a dust concentration of less than 100mg/m³, ensuring compliance with stringent environmental regulations. This heavy-duty dust collector requires minimal maintenance, ensuring long-term, reliable performance.


Working Principles


The XMC pulse dust collector is an advanced industrial dust collection equipment engineered to offer exceptional efficiency in removing dust and particulate matter from industrial environments. Based on the MO-11 and FBF models, this dust collector integrates pulse jet cleaning and chamber back-blowing technology to ensure optimal dust removal and airflow management. The design eliminates the problems of uneven air distribution and insufficient chamber cleaning, resulting in a more effective filtration process. This dust extraction system is ideal for use in various heavy-duty industries, such as asphalt mixing plants, crushers, mills, and dryers. The filter bags, made of high-quality polyester needle felt, provide exceptional durability and filtration performance at temperatures up to 120°C. For higher temperature applications, Metas filter bags can be utilized, with necessary cooling measures to maintain system efficiency. In colder climates or when the flue gas temperature falls below freezing, it is recommended to add insulation and heating devices to the system to ensure continuous operation. The XMC pulse dust collector boasts an impressive dust removal efficiency of over 99.8%, making it one of the most efficient baghouse dust collectors available. It is capable of operating under both negative pressure and positive pressure without any structural modifications. The purified gas released from the system has a dust concentration of less than 100mg/m³, ensuring compliance with stringent environmental regulations. This heavy-duty dust collector requires minimal maintenance, ensuring long-term, reliable performance.
  XMC60-2 XMC60-3 XMC60-4 XMC60-5 XMC60-6
Air Volume(M²/H) 6000-9500 9500-13000 13000-17000 17000-20000 20000-24000
Fiter Area(M²) 120  180  240  300  360 
Fiter Speed(M/Min) 0.97-1.3 0.93-1.2 0.90-1.2 0.95-1.1 0.91-1.1
Fiter No(Pcs) 120  180  240  300  360 
Filter Resistance (Pa) ≤1200
Entrance Concentration (Mg/M³N) ≤1300
Export Concentration (Mg/M³N) ≤50
Injection Pressure(MPa) 0.5-0.7
Under Pressure(Pa) 9000 
NO.Of Pulse Valve(Pcs) 10 15 20 25  30
Gas Consumptionm³/Min 0.65  1.01  1.37  1.73  2.09 
Insulation Area(M²) 35  40  65  77  88 
Gross(Kg) 5300  6600  8450  10600  12400 
Power (KW) 2.2  2.2  5.2  5.2  5.2 

Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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