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PPC96-7 Pulse Jet Baghouse Dust Collector | Industrial Air Filtration System

The PPC96-7 Pulse Jet Baghouse Dust Collector is a high-efficiency dust removal solution designed for industrial applications such as mining, cement plants, steel processing, and power plants. With a total filtration area of 672 m², this heavy-duty dust collector efficiently handles air volumes up to 25,000 m³/h. The pulse jet cleaning system ensures continuous operation by removing accumulated dust through high-pressure air pulses. Its compact design, advanced filtration technology, and durable filter bags make it an ideal choice for industries requiring effective dust extraction and air quality control.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

How the PPC96-7 Pulse Jet Dust Collector Works


The PPC96-7 Dust Extraction System operates through a multi-stage filtration process to effectively capture and remove airborne dust. When dust-laden air enters the filtration unit, heavier dust particles settle in the hopper due to gravity, while finer particulates are captured by the filter bags. Clean air then passes through the filter media and is expelled through the clean air chamber, ensuring that emissions remain within environmental compliance limits.

The pulse jet cleaning system is programmed to periodically release high-pressure air bursts, expanding the filter bags and dislodging accumulated dust. Unlike continuous filtration systems, the offline pulse cleaning mechanism allows individual filter chambers to be cleaned one at a time, ensuring uninterrupted operation and optimized filtration efficiency.

Key Advantages of PPC96-7 Dust Collector


  • 1. Exceptional Dust Filtration Efficiency

    • Captures up to 99.9% of airborne dust particles, ensuring compliance with industrial air pollution regulations.
    • Designed for high-dust environments, including mining, steel plants, cement factories, and power plants.

  • 2.Advanced Pulse Jet Cleaning System

    • Ensures efficient cleaning of filter bags while maintaining continuous filtration operation.
    • Minimized maintenance due to reduced number of pulse valves.

  • 3. Durable & High-Performance Filter Bags

    • Manufactured from microfiber polyester needle felt for long-lasting filtration performance.
    • Secure spring expansion ring sealing mechanism for an airtight fit.

  • 4. Rugged & Optimized Design

    • Fully enclosed air-sealed structure reduces air leakage to ≤2%, maximizing dust collection efficiency.
    • Explosion-proof safety valves integrated for hazardous dust applications.

  • 5. Compact Footprint with High Filtration Capacity

    • Optimized internal airflow design reduces pressure loss and energy consumption.
    • Space-saving configuration allows for easy installation in industrial environments.

  • 6. Effortless Maintenance & Bag Replacement

    • Quick and easy replacement of filter bags and cages without disrupting system operation.
    • Simplified dust cleaning system without complex ejectors, making servicing hassle-free.
Parameter Specification
Model PPC96-7 Pulse Jet Baghouse Dust Collector
Air Volume Capacity 25,000 m³/h
Total Filtration Area 672 m²
Filtration Wind Speed 0.6 m/min
Number of Filter Bags 672
Pulse Valves 7 units
Inlet Dust Concentration <1000 mg/Nm³
Filtration Efficiency ≥99.9%
Air Leakage Rate ≤2%
System Resistance 1470-1770 Pa
Filter Bag Material Microfiber Polyester Needle Felt
Filter Bag Dimensions Ø133 × 2500 mm
Bag Cage Specifications Ø125 × 1985 mm, Carbon Steel with Silicone Anti-Corrosion Treatment
Cleaning Method Offline Pulse Jet Cleaning
Pulse Valve Type 2.5” Right-Angle Solenoid Valve
Compressed Air Pressure (5-7) × 10⁵ Pa
Compressed Air Consumption 1 m³/min
Fan Power 75 kW (Variable Frequency Drive)
Ash Discharge System Gate Valve
Explosion-Proof Valves 12 units (220 × 600 mm)
Control Mode Variable Frequency Electric Control Cabinet
Number of Cylinders 7
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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