PPC96-4 Pulse Jet Dust Collector | Industrial Air Filtration Equipment

The PPC96-4 Pulse Jet Dust Collector is a high-performance industrial air filtration system designed for cement, steel, chemical, and power plants. Featuring a multi-chamber filtration design, this baghouse dust collector efficiently removes airborne dust while ensuring low pressure loss and high collection efficiency. The pulse jet cleaning mechanism keeps the filters operational for extended periods, reducing maintenance needs. With automated PLC control, this system is ideal for continuous dust removal applications, enhancing air quality and regulatory compliance in industrial environments.

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High dust removal efficiency up to 99.99%.
Bag lifespan of up to 10 years.
Low energy, high dust removal efficiency.
Can remove 0.01-50μm dust in the flue gas.
Can be used for the occasion of high flue gas temperature and high pressure.
Cost-effective investment and operating costs.

How the PPC96-4 Pulse Jet Dust Collector Works

The PPC96-4 Pulse Jet Dust Collector uses advanced dust filtration and extraction technology to maintain optimal air quality in industrial applications.

1. Dust Collection Process
- Dust-laden air enters the filtration chambers, where larger particles settle in the hopper.
- Fine dust is captured by high-efficiency filter bags, ensuring clean air release.
2. Pulse Jet Cleaning for Filter Maintenance
- The PLC-controlled system periodically triggers compressed air pulses to remove dust accumulation from filter bags.
- The system operates offline chamber-by-chamber, allowing continuous filtration with minimal downtime.
3. Dust Discharge & Collection
- The collected dust is removed through an automatic ash discharge system, reducing manual maintenance efforts.

Key Features & Advantages of PPC96-4 Dust Collector

1. High-Efficiency Multi-Chamber Filtration
- Independent chamber cleaning enables uninterrupted dust removal and airflow stability.
- Suitable for various industrial dust loads, handling inlet dust concentrations up to 1000 mg/Nm³.2.
Advanced Pulse Jet Cleaning System
- Compressed air pulses effectively clean the filter bags, ensuring consistent airflow.
- Reduces clogging, extends filter bag lifespan, and maintains optimal filtration efficiency.
3. High-Performance Filter Bags
- Available in polyester felt, fiberglass, PPS, and PTFE, offering superior dust capture efficiency.
- Designed to withstand abrasive dust, high temperatures, and chemical exposure.
4. Smart PLC Automation for Efficiency
- Automated system monitors air pressure, cleaning cycles, and filter performance.
- Reduces manual intervention, optimizing filtration efficiency and energy consumption.
5. Durable & Low-Maintenance Design
- Constructed from heavy-duty steel, ensuring long-lasting operation in harsh environments.
- Quick replacement of filter bags and frames, reducing downtime.
6. Cost-Effective & Energy-Saving
- Optimized airflow reduces energy consumption, improving cost-effectiveness.
- Lower compressed air usage enhances operational sustainability and efficiency.

Parameter	Specification
Model	PPC96-4 Pulse Jet Baghouse Dust Collector
Filtration Type	Multi-Chamber Pulse Jet Cleaning
Filtration Efficiency	≥99.9%
Air Volume Capacity	Customizable for Industrial Applications
Filter Bag Material	Polyester Felt, Fiberglass, PPS, PTFE
Cleaning Mechanism	Offline Pulse Jet Cleaning
Control System	PLC Automatic Control
Inlet Dust Concentration	≤1000 mg/Nm³
Outlet Dust Emission	≤30 mg/Nm³
Operational Resistance	1200-1600 Pa
Maintenance & Operation	Replaceable Filter Bags & Cages, Continuous Operation

Asphalt Plant

Boiler Factory

Cement Plant

Kiln Factory

Metallurgical Plant

Oil Exploitation

Power Plant

Casting Plant

Steelworks

Coal-fired Boiler

Wood-fired Boiler / Carbon Black Factory

Sulfuric Acid Plant

Waste Incineration Boiler

Pharmaceutical Factory

Grain Elevator

Plastics


Installation Tutorial for Industrial Dust Collectors	Baghouse Dust Collector Installation On-Site

FAQ

Q : What parameters are required for designing a dust collector?: A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.

Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?: A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.

Q : What materials are used for filter bags?: A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.

Q : What is the minimum emission standard that can be achieved?: A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.

Q : What are the available dust discharge methods?: A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.

Q : What is the typical service life of a dust collector?: A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.

Q : Can the dust collector be customized?: A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.

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