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Clip-Type Dust Collector for Photovoltaic Industry

The Clip-Type Dust Collector for the photovoltaic industry offers an advanced dust extraction system tailored for effective industrial air filtration. Designed to meet specific airflow demands, this industrial dust collector delivers exceptional filtration efficiency, with a 99.98% dust removal rate for particles ranging from 0.3 to 3 microns. Built to perform under harsh conditions, this system is perfect for solar production facilities, crystal pulling plants, and slicing workshops. The dust removal equipment includes features like automatic cleaning and custom discharge options, ensuring reliable operation and minimal downtime.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Overview


The Clip-Type Dust Collector for the photovoltaic industry is engineered to provide superior dust management in environments requiring precise and efficient filtration. This industrial dust extraction unit is fully customizable based on the specific airflow requirements of each application. The system is crafted from durable SS41 or SUS304 steel, with a shell thickness ranging from 4.5mm to 6.0mm, and features a reinforced design for enhanced durability.


At the heart of this air filtration system is a 100% spunbond polyester filter media that is treated with PTFE anti-static coating. This ensures high-efficiency dust capture with a filtration accuracy of 99.98% for particles as small as 0.3-3 microns. The pulse jet dust collector mechanism allows for continuous backwashing to keep the system running efficiently without the need for frequent manual intervention.


The design also incorporates an independent dust discharge system for each bin, which can be configured for manual or automatic discharge. This feature helps in optimizing dust handling, and each bin is equipped with a pressure plate ash bucket for easy dust removal without shutting down the system.


The dust removal equipment operates under a pulse compressed air pressure of 90-100 psig (or 6-7 kg/cm²), facilitating automatic and efficient dust cleaning. This makes the dust extraction system highly suitable for use in high-volume industrial applications where dust build-up can affect equipment performance and air quality.

 

Key Features


  • Advanced Filter Media: Spunbond polyester with PTFE anti-static coating.
  • Superior Filtration Efficiency: 99.98% at 0.3-3 microns.
  • Customizable Airflow: Tailored to meet specific needs of each industrial application.
  • Pulse Jet Cleaning: Continuous cleaning to maintain optimal performance.
  • Heavy-Duty Construction: SS41/SUS304 steel, reinforced design.
  • Independent Discharge Ports: Manual or automatic discharge options.

 

Standard Features Include


  • Filter cartridge with Venturi tube and triangle support bracket.
  • Solenoid valve and diaphragm valve assembly.
  • PLC or backwash timing controller for automated system operation.
  • Differential pressure gauge to monitor filter performance.
  • Ash storage bucket with press plate for convenient dust disposal.


Optional Features


  • Screw conveyor valve for material transfer.
  • Rotary discharge valve for consistent dust removal.
  • Two-stage automatic discharge valve for enhanced efficiency.
  • Pneumatic butterfly valve for better control over airflow.
  • Powder level indicator to track dust accumulation levels.
  • High-pressure air monitoring alarm for backwash system.
  • Explosion-proof valve and fire damper for safety compliance.
  • Chimney dust emission monitoring to adhere to environmental regulations.


Application Areas in the Photovoltaic Industry


This dust collector is perfect for various applications in the photovoltaic sector, including:

  • TFT, CCL, TOP-CON, HJT, and POLY/PECVD/VCD coating processes.
  • Silane combustion, slicing, and pressing.
  • Crystal pulling and graphite boat cleaning. It is used extensively in solar cell manufacturing, slicing plants, crystal pulling factories, and high-efficiency component production facilities to ensure efficient dust control and clean air standards.
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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