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96-5 Pulse Jet Industrial Dust Collector | High-Efficiency Air Filtration System

The 96-5 Pulse Jet Industrial Dust Collector is a versatile and high-performance air filtration system designed for steel manufacturing, cement production, chemical processing, and power plants. This heavy-duty dust collection unit effectively captures and removes airborne particulates, ensuring dust removal efficiency above 99.5% and emission levels below 30 mg/m³. With an adjustable air volume range from 8,000 to 12,000 m³/h, it offers a large filtration area, multiple filter bag material options, and a highly efficient pulse jet cleaning mechanism. The automated PLC control system enables seamless operation, making it an ideal solution for industrial dust control and air purification.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Operating Principle of the 96-5 Pulse Jet Dust Collector


The 96-5 Pulse Jet Dust Collector operates through an advanced air filtration process, ensuring optimal industrial dust control.

1. Dust Capture & Filtration
  • Contaminated air flows into the filtration chamber, where fine and coarse particles are separated.
  • The dust-laden air passes through high-efficiency filter bags, trapping airborne particulates.
  • Clean air exits the system, meeting strict emission control standards.
2. Pulse Jet Cleaning Mechanism
  • The pulse jet system injects high-pressure compressed air at scheduled intervals.
  • Short bursts of air expand the filter bags, dislodging accumulated dust.
  • The collected dust falls into the ash hopper, ensuring continuous operation and minimal maintenance.
3. Dust Disposal System
  • The dust discharge mechanism automatically transfers collected particulates from the hopper to the disposal unit.
  • This ensures a continuous dust removal process without affecting filtration efficiency.


Key Features & Advantages of the 96-5 Dust Collector


1. High Air Handling Capacity & Efficiency
  • Processes 8,000 - 12,000 m³/h of air, making it suitable for various industrial applications.
  • Captures high-concentration dust while ensuring low emissions below 30 mg/m³.

2. Large Filtration Surface for Maximum Dust Removal
  • 240 - 300 m² filtration area, improving dust collection performance.
  • Multi-bag design enhances filtration efficiency while reducing system resistance.
 
3. Adaptable Filter Bag Materials for Different Applications
  • Options include polyester felt, fiberglass felt, PPS, and PE filter media, ensuring durability in various conditions.
  • Resistant to high temperatures, chemical exposure, and abrasive dust particles.

4. Advanced Pulse Jet Cleaning System
  • Automated pulse jet cleaning cycles extend filter bag lifespan.
  • Compressed air pulses efficiently clean filter bags, reducing clogging and maintenance downtime.

5. Intelligent PLC Control for Automated Operation
  • Smart PLC control panel optimizes filtration efficiency and reduces manual intervention.
  • Provides real-time monitoring and self-regulation of the cleaning process.

6. Easy Maintenance & Durable Construction
  • Compact and modular design allows for quick filter bag replacement.
  • Built from high-grade steel, ensuring long-lasting performance in harsh environments.
 
7. Cost-Effective & Energy Efficient
  • Low operating costs with efficient compressed air utilization.
  • High filtration efficiency reduces downtime, lowering total cost of ownership.

The 96-5 Pulse Jet Baghouse Dust Collector is an advanced dust control solution designed for heavy-duty industrial environments. With its large filtration area, automated pulse jet cleaning, and PLC-controlled efficiency, it ensures high air quality standards, energy-efficient operation, and reduced maintenance costs.
 
This industrial dust extraction system is an ideal choice for facilities requiring continuous air purification and effective dust removal, ensuring compliance with strict environmental regulations.
Parameter Specification
Model 96-5 Pulse Jet Baghouse Dust Collector
Air Volume Capacity 8,000 - 12,000 m³/h
Filtration Area 240 - 300 m²
Number of Filter Bags 120 - 160
Filter Bag Material Options Polyester Felt, Fiberglass Felt, PPS, PE
Number of Pulse Valves 8~10
Control Mode PLC Automatic Control
Inlet Dust Concentration <1000 g/m³
Outlet Dust Concentration <30 mg/m³
Dust Removal Efficiency >99.5%
Emission Concentration <50 mg/m³
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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