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64-8 Pulse Jet Dust Collector | Industrial Air Filtration Solution

The 64-8 Pulse Jet Dust Collector is a high-efficiency industrial dust filtration system, specifically designed for cement plants, steel production, power stations, and chemical processing facilities. Engineered to handle air volumes up to 27,000 m³/h, this baghouse dust collector ensures 99.99% filtration efficiency, effectively capturing fine and coarse dust particles. Featuring 512 filter bags and a 512 m² filtration surface, it offers enhanced air purification while maintaining low emission levels (<30 mg/m³). The automated pulse jet cleaning system prevents filter clogging, extends the lifespan of the filter bags, and ensures continuous operation with minimal maintenance.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Construction & Design Innovations

 
The 64-8 Pulse Jet Baghouse Dust Collector is built with a reinforced steel structure, ensuring longevity and high structural integrity.
 
  • Outer Housing: Fabricated from Q235B carbon steel, featuring a 4mm thick shell and 5mm precision-cut perforated plates to enhance rigidity and durability.
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  • Advanced Corrosion Protection: The entire system undergoes anti-corrosion treatment, ensuring a longer service life in demanding environments.
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  • Optimized Airflow Management: The angled top design prevents water accumulation, while the reinforced inlet and outlet ducts ensure stable airflow distribution.
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  • Weatherproofing Measures: The system includes protective covers over the pulse valves and airbag compartments, shielding them from environmental exposure and moisture damage.
 

How the 64-8 Pulse Jet Dust Collector Works


  1. 1. Dust Capture Process

    • Dust-laden air enters the filtration unit through the air intake system.
    • Heavy particulate matter settles into the hopper due to gravity, reducing filter load.
    • Fine dust particles adhere to the high-efficiency filter bags, allowing only clean air to pass through.


    2.Pulse Jet Cleaning Mechanism

    • The system is equipped with 8 high-performance pulse valves, which release short bursts of compressed air at scheduled intervals.
    • The sudden air burst expands the filter bags, dislodging accumulated dust into the hopper collection area.
    • This self-cleaning mechanism ensures uninterrupted performance while extending filter lifespan.


    3.Dust Collection & Discharge

    • The removed dust settles into the hopper compartment and is automatically discharged, significantly reducing manual maintenance.
Parameter Specification
Model 64-8 Pulse Jet Baghouse Dust Collector
Air Handling Capacity 27,000 m³/h
Max Operating Temperature 120°C
Inlet Dust Concentration ≤2000 mg/Nm³
Dust Removal Efficiency 99.99%
Outlet Dust Concentration ≤30 mg/m³
Filtration Wind Speed 0.6 m/min
Number of Filtration Chambers 8
Number of Filter Bags 512
Filter Bag Size Φ133×2500 mm
Filter Bag Material Waterproof & Oil-Resistant Polyester Needle Felt
Filter Bag Weight ≥500 g/m²
Filter Bag Thickness 2 mm
Pulse Jet Cleaning System DC24V, 2.0″ Right-Angle Valves
Number of Pulse Valves 8
Compressed Air Pressure 0.4-0.6 MPa
Air Consumption per Valve 0.25-0.3 m³
Cleaning Control Mode Automatic / Manual
Ash Hopper Interface Size 300×300 mm
Air Leakage Rate <3%
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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