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64-6 Pulse Jet Industrial Dust Collector | High-Efficiency Air Filtration System

The 64-6 Pulse Jet Industrial Dust Collector is a high-efficiency dust extraction system engineered for cement plants, steel production, lithium sulfate processing, and coal milling applications. Utilizing pulse jet cleaning and compartmentalized filtration, this baghouse dust collector effectively removes airborne dust from crushers, mills, grate coolers, and high-dust-concentration gas outlets. Capable of handling dust concentrations up to 1000g/Nm³, it ensures that post-filtration emissions remain below 30mg/Nm³. Equipped with filament needle felt filter bags, this heavy-duty dust collector offers an extended service life of over two years, reducing maintenance frequency and operating costs.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.

Operating Principle of PPCS64-6 Dust Collector


The PPCS64-6 Pulse Jet Baghouse Dust Collector is designed with a multi-compartment air filtration system, ensuring high-performance dust removal. Each chamber is equipped with 32, 64, 96, or 128 filter bags, depending on the configuration.
 

  • 1. When dust accumulation increases system resistance beyond 1500 Pa, the automated control system activates the cleaning process.

  • 2. One chamber at a time is isolated, and compressed air is introduced into the filter bags, dislodging dust particles.

  • 3. After 10-15 seconds, the chamber resumes operation while the next chamber undergoes cleaning, maintaining continuous filtration without interruption.


This high-efficiency dust collector effectively handles high-dust-load environments, ensuring consistent air purification and improved filter longevity.

 

Key Features & Benefits of PPCS64-6 Dust Collector

 

1. Advanced Pulse Jet Cleaning Technology

  • Utilizes offline pulse jet cleaning for efficient dust removal.

  • Ensures one-chamber-at-a-time cleaning, preventing dust re-entrainment.

  • Optimized compressed air distribution for effective bag cleaning.


2. Superior Dust Collection Performance

  • Handles high dust concentrations up to 1000g/Nm³.

  • Guarantees post-filtration emissions below 30mg/Nm³, meeting industrial environmental regulations.

  • ≥99.9% dust removal efficiency, ideal for industrial air pollution control.


3. Long-Lasting & High-Efficiency Filtration Bags

  • Filament needle felt filter bags enhance dust capture performance.

  • Durable filter media extends service life to over two years, reducing maintenance costs.

  • Spring expansion ring sealing system prevents air leakage and ensures operational reliability.


4. Robust Construction & Optimized Airflow Design

  • Compartmentalized air chamber design for uniform airflow distribution.

  • Enlarged ash hopper design facilitates smooth dust discharge, reducing clogging risks.

  • Heavy-duty steel framework ensures durability and longevity in industrial environments.


5. Low Maintenance & Cost-Effective Solution

  • Fully automated control system minimizes manual intervention.

  • Simplified filter bag replacement process enhances operational efficiency.

  • Compact structure allows for seamless integration into industrial filtration systems.

Parameter Specification
Model PPCS64-6 Air Box Pulse Jet Baghouse Dust Collector
Air Volume Capacity 22,000 - 26,700 m³/h
Filtration Wind Speed 1.0 - 1.2 m/min
Total Filtration Area 384 m²
Net Filtration Area 320 m²
Number of Filter Chambers 6
Total Number of Filter Bags 384
System Resistance 1500 - 1700 Pa
Dust Emission Concentration <30 mg/m³
Maximum Pressure Withstanding 9000 Pa
Compressed Air Cleaning Pressure (4-6) × 10⁵ Pa
Compressed Air Consumption 1.8 m³/min
Feeder Type Rigid Fan Blade Feeder, Unpowered Ash Discharge Valve
Feeder Port Size 300 × 300 mm
Feeder Speed 30.31 rpm
Feeder Motor Power 2.2 kW
Screw Conveyor Specifications LS315 × 5.44 m
Screw Conveyor Motor TY100-35.5-2.2, 2.2 kW
Insulation Area 118 m²
Total Equipment Weight 9,700 kg (excluding base plate)
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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