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64-4 Pulse Jet Baghouse Dust Collector | Advanced Industrial Air Filtration

The 64-4 Pulse Jet Baghouse Dust Collector is an industrial-grade dust removal solution engineered to enhance air filtration efficiency in cement plants, steel mills, power stations, and chemical processing facilities. Designed for high-dust environments, it operates at 99.9% filtration efficiency, ensuring clean air and compliance with environmental regulations.
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  • High dust removal efficiency up to 99.99%.
  • Bag lifespan of up to 10 years.
  • Low energy, high dust removal efficiency.
  • Can remove 0.01-50μm dust in the flue gas.
  • Can be used for the occasion of high flue gas temperature and high pressure.
  • Cost-effective investment and operating costs.
With 256 durable filter bags and an extensive 248 m² filtration surface area, this industrial dust collector efficiently processes up to 17,800 m³/h of air while maintaining low emissions (<100 mg/m³). Its automated pulse jet cleaning system enhances filter bag longevity, reducing maintenance and operating costs. This heavy-duty dust extraction system is ideal for cement crushing, clinker cooling, milling, packaging, and various industrial ventilation systems. It effectively captures fine particulates while ensuring continuous and reliable operation.

Design & Structural Features


The 64-4 Air Box Pulse Jet Dust Collector features a robust modular design, enabling efficient dust collection and extended service life of filter bags. Its multi-chamber configuration enhances filtration performance, while the pulse jet cleaning mechanism ensures continuous airflow without clogging.
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  • Heavy-Duty Outer Shell: Built with high-strength steel, resistant to corrosion and environmental wear.
  • Optimized Dust Collection: The air enters the hopper, where coarse dust settles, and fine dust is captured by the filter bags.
  • Automated Pulse Jet Cleaning: The electromagnetic pulse valves release high-pressure air bursts at regular intervals, ensuring efficient dust dislodging.
  • Integrated Dust Discharge System: The removed dust is collected and discharged via an automated system, reducing manual cleaning requirements.

The system can operate under both positive and negative pressure and is adaptable for high-temperature applications with additional cooling measures.

Working Principle of 64-4 Pulse Jet Dust Collector


  1. 1. Filtration Process
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  • The dust-laden air enters the chamber through the inlet.
  • Larger dust particles settle into the ash hopper due to gravity.
  • Fine dust adheres to the outer surface of the filter bags, while clean air exits through the outlet.
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  1. 2. Pulse Jet Cleaning System
  • The electromagnetic pulse valve releases compressed air bursts at preset intervals.
  • The filter bags expand and contract rapidly, dislodging accumulated dust.
  • The dust falls into the hopper, maintaining uninterrupted airflow.
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  1. 3. Dust Collection & Disposal
  • The dislodged dust is collected in the hopper and discharged via an automated removal system.
  • The system operates continuously without affecting filtration performance.


Key Benefits & Features


  1. 1. High-Efficiency Air Filtration
  • Removes 99.9% of airborne dust, ensuring cleaner industrial air quality.
  • Handles high-dust environments with inlet dust concentrations exceeding 1000 g/m³.
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  1. 2. Durable & Robust Construction
  • Reinforced steel structure with corrosion-resistant coating for extended durability.
  • Modular design supports various industrial air filtration applications.
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  1. 3. Advanced Pulse Jet Cleaning Mechanism
  • Automated PLC-controlled cleaning cycles for efficient filter maintenance.
  • Compressed air pulses prevent filter bag clogging, extending bag lifespan.
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  1. 4. Cost-Effective & Low Maintenance
  • Fully automated operation reduces labor costs and downtime.
  • Easy filter bag replacement system ensures minimal maintenance efforts.
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  1. 5. Versatile Industrial Applications
  • Cement Industry – Captures dust from crushing, clinker cooling, and packaging units.
  • Steel & Metallurgy – Manages furnace emissions and metal dust collection.
  • Power Plants – Removes coal-fired boiler emissions for improved air quality.
  • Chemical Processing – Extracts fine particulates and hazardous dust.
  • Industrial Ventilation Systems – Enhances workplace air purification.
Parameter Specification
Model 64-4 Pulse Jet Baghouse Dust Collector
Air Handling Capacity 17,800 m³/h
Filtration Wind Speed 1.2 m/min
Total Filtration Area 248 m²
Net Filtration Area 186 m²
Number of Filtration Chambers 4
Total Filter Bags 256
Filter Bag Dimensions Ф130 × 2450 mm
Filter Bag Material Polyester Needle Felt (500 g/m²)
Operating Temperature 120°C
Baghouse Resistance 1470-1770 Pa
Negative Pressure Endurance 5000 Pa
Pulse Valves 4 units (with solenoid valves)
Poppet Valves 4 units (with cylinders)
Compressed Air System Pulse Jet Cleaning System
Asphalt Plant
Boiler Factory
Cement Plant
Kiln Factory
Metallurgical Plant
Oil Exploitation
Power Plant
Casting Plant
Steelworks
Coal-fired Boiler
Wood-fired Boiler / Carbon Black Factory
Sulfuric Acid Plant
Waste Incineration Boiler 
Pharmaceutical Factory
Grain Elevator
Plastics

Installation Tutorial for Industrial Dust Collectors Baghouse Dust Collector Installation On-Site

FAQ
Q : What parameters are required for designing a dust collector?
A: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.
Q : Can we design a dust collector if the customer only provides a factory layout without specific parameters?
A: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.
Q : What materials are used for filter bags?
A: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.
Q : What is the minimum emission standard that can be achieved?
A: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.
Q : What are the available dust discharge methods?
A: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.
Q : What is the typical service life of a dust collector?
A: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.
Q : Can the dust collector be customized?
A: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.
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